Keying Plugs

Keyring plugs are handheld termination tools used to insert wires onto individual socket terminations in connectors.

Design and use of a keyring plug

Keyring plugs have a T-shaped handle on one end for ease of use. On the other end is a slotted blade. This slotted blade is used to insert the wire into the connector. The blade is specifically designed to fit into the connector slot to terminate the wire using the displacement terminating technique.

This technique requires inserting an unstripped wire into a slotted contact beam to form a reliable electrical connection between the conductor and contact.

Wire insertion technique using a keyring plug

  • First, place the connector on a flat surface to prevent possible rocking when inserting the wire.
  • Position wire over the contact in the connector and make sure the end of the wire does not extend over the shoulder of the connector.
  • Start the wire into contact with the finger.
  • Place appropriate tool on wire over contact so that the centerline of the tool matches the contact.
  • Holding the tool handle, apply a constant direct pressure until the wire is terminated with the contact.

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Description Price Gender Contact Size Series Length Width Height Diameter Colour Material Series Number
RS Stock No. 360-6853
Mfr. Part No.15-04-0292
BrandMolex
TWD8
Each (In a Pack of 10)
units
- - C-Grid - - - - - - 4161
RS Stock No. 170-7068
Mfr. Part No.15-04-0292
BrandMolex
TWD39,061
1 Bag of 5000
Bag(s)
- - C-Grid - - - - - - 4161
RS Stock No. 129-5079
Mfr. Part No.59803-1
TWD1,440
Each
units
Female - MTA-100 7.11mm 1.02mm 2.67mm - - Copper Alloy, Nylon, PET, Phosphor Bronze -
RS Stock No. 712-2261
Mfr. Part No.200821-1
TWD12
Each (In a Pack of 5)
units
- - - 25.4mm - - 3.17mm - - -
RS Stock No. 896-0963
Mfr. Part No.HIF3-GPIN(A)
BrandHirose
TWD8
Each (In a Pack of 25)
units
- - HIF3 - 0.8mm - - White Poly Acetal -
RS Stock No. 166-0654
Mfr. Part No.HIF3-GPIN(A)
BrandHirose
TWD9
Each (In a Pack of 100)
units
- - HIF3 - 0.8mm - - White Poly Acetal -
RS Stock No. 179-2438
Mfr. Part No.18.5502
TWD107
Each (In a Pack of 10)
units
Male 6 Dia.mm MVS5 - - - 6mm - Copper -
RS Stock No. 681-2644
Mfr. Part No.86286-1
TWD10
Each (In a Pack of 10)
units
- - AMPMODU MOD II, AMPMODU MOD IV 6.73mm 2.28mm 1.9mm - - - -
RS Stock No. 179-2439
Mfr. Part No.18.5504
TWD59
Each (In a Pack of 10)
units
Male 1.5 Dia.mm MVS1 - - - 1.5mm - Copper -
RS Stock No. 172-5248
Mfr. Part No.691399900002
TWD30
Each (In a Box of 400)
units
- - WR-TBL - - - - Red Polyamide -
RS Stock No. 164-2939
Mfr. Part No.316390-7
TWD2,527
1 Bag of 1000
Bag(s)
- - - - - - - - - -
RS Stock No. 738-8792
Mfr. Part No.DF59-3P-2SP(50)
BrandHirose
TWD27
Each (In a Pack of 5)
units
Female - DF59 9.2mm 8.15mm 2.48mm 1.45mm - - -
RS Stock No. 509-2076
Mfr. Part No.87077-2
TWD5
Each (In a Pack of 50)
units
Male - MOD IV 15.2mm 1.72mm 2.11mm - Natural Nylon -
RS Stock No. 668-9375
Mfr. Part No.87116-2
TWD23
Each (In a Pack of 10)
units
- - - 20.32mm - - - - - -
RS Stock No. 163-9885
Mfr. Part No.1-640415-0
TWD58,052
1 Bag of 10000
Bag(s)
- - - 19.55mm - - 3.17mm - - -
RS Stock No. 172-5250
Mfr. Part No.691399900001
TWD30
Each (In a Box of 400)
units
- - WR-TBL - - - - Red Polyamide -
New
RS Stock No. 180-0157
Mfr. Part No.PK-01-07
BrandSamtec
TWD44,621
1 Pack of 1000
Pack(s)
Male 0.51mm PK - - 3.18mm 0.51mm Natural Thermoplastic -
RS Stock No. 164-7808
Mfr. Part No.641623-1
TWD2
Each (In a Box of 400)
units
Male - MTA-156 7.87mm - 3.18mm - Natural Nylon -
RS Stock No. 823-6320
Mfr. Part No.691399900001
TWD27
Each
units
- - WR-TBL - - - - Red Polyamide -
RS Stock No. 738-8798
Mfr. Part No.DF59-2P-2SP(50)
BrandHirose
TWD26
Each (In a Pack of 5)
units
Female - DF59 7.2mm 8.15mm 2.48mm 1.45mm White PBT -