Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 113-5824
Mfr. Part No.M22759/34-20-9
TWD1,088.00
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² White - 20 AWG ETFE - 19 / 32 AWG -65°C +150°C -65 → +150 °C 100m 1.47mm 600 V ac -
RS Stock No. 878-8212
Mfr. Part No.2840/7 WH005
BrandAlpha Wire
TWD2,414.00
1 Reel of 30 Metre(s)
Reel(s)
0.03 mm² White MIL-W-16878 32 PTFE Chemicals, Oils, Solvents 14793 -60°C 200°C -60 → +200 °C 30.5m 0.56mm 250 V -
RS Stock No. 885-0822
BrandRS PRO
TWD4,228.00
1 Reel of 100 Metre(s)
Reel(s)
- Black - 16 ETFE - 19/0.3 mm -75°C +150°C -75 → +150 °C 100m 2.15mm 600 V -
RS Stock No. 885-0834
BrandRS PRO
TWD4,124.00
1 Reel of 100 Metre(s)
Reel(s)
- Black - 20 ETFE - 19/0.2 mm -75°C +150°C -75 → +150 °C 100m 1.55mm 600 V -
RS Stock No. 113-5780
Mfr. Part No.M22759/32-12-9
TWD7,157.00
1 Reel of 100 Metre(s)
Reel(s)
3.31 mm² White - 12 AWG ETFE - 37 / 28 AWG -65°C +150°C -65 → +150 °C 100m 2.62mm 600 V ac -
RS Stock No. 329-9360
Mfr. Part No.55A0811-20-9
TWD3,479.00
1 Reel of 100 Metre(s)
Reel(s)
0.6 mm² White - 20 AWG ETFE Chemicals, Electric Arc Tracking, Flame, Fluids 19/32 -65°C +150°C -65 → +150 °C 100m 1.47mm 600 V Flame Retardant, Self-extinguishing
RS Stock No. 253-2127
Mfr. Part No.FLHTC0311-1.50-0
TWD6,116.00
1 Reel of 100 Metre(s)
Reel(s)
1.5 mm² Black - - ETFE - 19/0.32 mm -55°C +200°C -55 → +200 °C 100m 1.87mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 724-4547
Mfr. Part No.51000
BrandLapp
TWD2,357.00
1 Reel of 100 Metre(s)
Reel(s)
1.5 mm² Green/Yellow - 15 AWG Silicone Chemicals, Oils 30/0.25 mm -50°C +180°C -50 → +180 °C 100m 2.8mm 300 V -
RS Stock No. 113-5871
Mfr. Part No.M81044/12-22-9
TWD1,050.00
1 Reel of 100 Metre(s)
Reel(s)
0.33 mm² White - 22 AWG Polyalkene - 19 / 34 AWG -65°C +150°C -65 → +150 °C 100m 1.19mm 600 V ac -
RS Stock No. 885-0875
BrandRS PRO
TWD7,241.00
1 Reel of 100 Metre(s)
Reel(s)
- White - 16 ETFE - 19/0.3 mm -75°C +150°C -75 → +150 °C 100m 2.15mm 600 V -
RS Stock No. 253-1821
Mfr. Part No.FLHTC0311-0.25-2
TWD2,607.00
1 Reel of 100 Metre(s)
Reel(s)
0.25 mm² Red - 23 ETFE - 19/0.127 mm -55°C +200°C -55 → +200 °C 100m 1mm 600 V Flame Retardant, Low Smoke Density, Self-extinguishing
RS Stock No. 113-5782
Mfr. Part No.M22759/32-16-9
TWD1,654.00
1 Reel of 100 Metre(s)
Reel(s)
1.3 mm² White - 16 AWG ETFE - 19 / 29 AWG -65°C +150°C -65 → +150 °C 100m 1.73mm 600 V ac -
RS Stock No. 113-5784
Mfr. Part No.M22759/32-20-9
TWD875.00
1 Reel of 100 Metre(s)
Reel(s)
0.5 mm² White - 20 AWG ETFE - 19 / 32 AWG -65°C +150°C -65 → +150 °C 100m 1.27mm 600 V ac -
RS Stock No. 841-7178
BrandRS PRO
TWD760.00
1 Reel of 25 Metre(s)
Reel(s)
0.12 mm² Red BS3G210 26 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.15 mm -75°C 200°C -75 → +200 °C 25m 0.8mm 300 V -
RS Stock No. 841-7131
BrandRS PRO
TWD2,198.00
1 Reel of 100 Metre(s)
Reel(s)
0.08 mm² Black BS3G210 28 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.12 mm -75°C 200°C -75 → +200 °C 100m 0.71mm 300 V -
RS Stock No. 841-7181
BrandRS PRO
TWD2,500.00
1 Reel of 100 Metre(s)
Reel(s)
0.12 mm² Black BS3G210 26 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.15 mm -75°C 200°C -75 → +200 °C 100m 0.8mm 300 V -
RS Stock No. 841-7188
BrandRS PRO
TWD2,500.00
1 Reel of 100 Metre(s)
Reel(s)
0.12 mm² Red BS3G210 26 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.15 mm -75°C 200°C -75 → +200 °C 100m 0.8mm 300 V -
RS Stock No. 841-7156
BrandRS PRO
TWD2,198.00
1 Reel of 100 Metre(s)
Reel(s)
0.08 mm² Green BS3G210 28 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.12 mm -75°C 200°C -75 → +200 °C 100m 0.71mm 300 V -
RS Stock No. 841-7166
BrandRS PRO
TWD760.00
1 Reel of 25 Metre(s)
Reel(s)
0.12 mm² Black BS3G210 26 AWG PTFE Fuels, Gasoline, Hydraulic Fluid, Lubricants, Oils 7/0.15 mm -75°C 200°C -75 → +200 °C 25m 0.8mm 300 V -
RS Stock No. 111-9559
Mfr. Part No.3050 GY005
BrandAlpha Wire
TWD494.00
1 Reel of 30 Metre(s)
Reel(s)
0.23 mm² Green/Yellow UL1007 24 AWG PVC Flame 7/0.20 mm -40°C +80°C -40 → +80 °C 30m 1.42mm 300 V -