Keying Plugs

Keyring plugs are handheld termination tools used to insert wires onto individual socket terminations in connectors.

Design and use of a keyring plug

Keyring plugs have a T-shaped handle on one end for ease of use. On the other end is a slotted blade. This slotted blade is used to insert the wire into the connector. The blade is specifically designed to fit into the connector slot to terminate the wire using the displacement terminating technique.

This technique requires inserting an unstripped wire into a slotted contact beam to form a reliable electrical connection between the conductor and contact.

Wire insertion technique using a keyring plug

  • First, place the connector on a flat surface to prevent possible rocking when inserting the wire.
  • Position wire over the contact in the connector and make sure the end of the wire does not extend over the shoulder of the connector.
  • Start the wire into contact with the finger.
  • Place appropriate tool on wire over contact so that the centerline of the tool matches the contact.
  • Holding the tool handle, apply a constant direct pressure until the wire is terminated with the contact.

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Description Price Gender Contact Size Series Length Width Height Diameter Colour Material Series Number
RS Stock No. 885-9241
Mfr. Part No.50-PK-2
TWD14.30
Each (In a Pack of 50)
units
- - PK - 3.96mm - - - Glass Epoxy 50
RS Stock No. 179-2439
Mfr. Part No.18.5504
TWD58.70
Each (In a Pack of 10)
units
Male 1.5 Dia.mm MVS1 - - - 1.5mm - Copper -
RS Stock No. 164-0120
Mfr. Part No.86286-1
TWD5.60
Each (In a Box of 2000)
units
- - AMPMODU MOD II, AMPMODU MOD IV 6.73mm 2.28mm 1.9mm - - - -
RS Stock No. 165-0489
Mfr. Part No.2-100526-0
TWD27.70
Each (In a Bag of 8000)
units
Female - - 9.9mm 10.6mm 6.1mm - Blue Lilac - -
RS Stock No. 164-3097
Mfr. Part No.100526-9
TWD15.20
Each (In a Bag of 8000)
units
Female - 100526 9.9mm 10.6mm 6.1mm - Red Polyamide -
RS Stock No. 720-0840
Mfr. Part No.87179-1
TWD8.40
Each (In a Pack of 5)
units
- - - 17.78mm 1.96mm - - - - -
New
RS Stock No. 192-0320
Mfr. Part No.499712-1
TWD5.20
Each (In a Pack of 50)
units
Male - AMP-LATCH 0.22in 0.07in 0.07in - Black Phosphor Bronze 499712
New
RS Stock No. 192-0015
Mfr. Part No.499712-1
TWD2.90
Each (In a Bag of 1000)
units
Male - AMP-LATCH 0.22in 0.07in 0.07in - Black Phosphor Bronze 499712
RS Stock No. 164-9460
Mfr. Part No.770377-1
TWD6.80
Each (In a Bag of 30000)
units
- - Mate-N-Lok 23.88mm 3.3mm - - White - -
RS Stock No. 827-1360
Mfr. Part No.3435-152200
Brand3M
TWD159.50
Each (In a Pack of 60)
units
Male - 3435 - - - - - Copper Alloy (Contact) 1522
RS Stock No. 680-2483
Mfr. Part No.926495-3
TWD30.00
Each
units
- - - 93.5mm 16mm 9.6mm - - - -
RS Stock No. 706-4446
Mfr. Part No.175855-1
TWD14.20
Each (In a Pack of 5)
units
- - Dynamic 3000 25.3mm 4.5mm 2.9mm - - - -
RS Stock No. 509-2076
Mfr. Part No.87077-2
TWD4.50
Each (In a Pack of 50)
units
Male - MOD IV 15.2mm 1.72mm 2.11mm - Natural Nylon -
RS Stock No. 172-5251
Mfr. Part No.691399900003
TWD20.00
Each (In a Box of 400)
units
- - WR-TBL - - - - Red Polyamide -
RS Stock No. 164-7808
Mfr. Part No.641623-1
TWD3.10
Each (In a Box of 400)
units
Male - MTA-156 7.87mm - 3.18mm - Natural Nylon -
RS Stock No. 712-2438
Mfr. Part No.641994-1
TWD2.40
Each (In a Pack of 20)
units
- - MTA-100 7.87mm 1.96mm 1.96mm - - - -
RS Stock No. 680-9074
Mfr. Part No.2-100526-0
TWD49.00
Each
units
Female - - 9.9mm 10.6mm 6.1mm - Blue Lilac - -
RS Stock No. 797-8717
Mfr. Part No.15-04-0220
BrandMolex
TWD3.10
Each (In a Pack of 100)
units
- - 2560 14.53mm 3.6mm - 1.83mm Natural Nylon -
RS Stock No. 745-5741
Mfr. Part No.827107-1
TWD583.00
Each
units
- - - - - - - - - -
RS Stock No. 778-0946
Mfr. Part No.87077-1
TWD15.80
Each (In a Pack of 5)
units
Male - MOD IV 17.02mm 1.78mm 1.47mm - Natural Nylon -