Harsh Environment Wire

Harsh environment wires are a type of cable designed to be used in hazardous settings, where the conditions are likely to break or interfere with the function of a regular cable. This may mean high temperatures, high pressure or water. The outer sheath of the wire needs to be very resistant to different conditions and the internal composition of the wire, such as the shield and conductor, may also need to be more rugged.

What are harsh environment wires used for?

Harsh environment wires have a number of applications for scenarios where a regular wire would not work. For example, wiring in aerospace engineering often uses this type of wire, as do many applications where wiring needs to be placed underwater. They are often used in industries such as oil and gas, the military and the chemical industry.

Types of harsh environment wire

Harsh environment wires can differ broadly depending on the type of environment they need to be placed in. They can have different insulation materials and thicknesses, making them resistant to higher or lower temperatures, as well as varying lengths and diameters.


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Description Price Cross Sectional Area Sheath Colour Wire Style American Wire Gauge Insulation Material Resistant To Core Strands Minimum Operating Temperature Maximum Operating Temperature Operating Temperature Range Length Outer Diameter Voltage Rating Fire Behaviour
RS Stock No. 878-8212
Mfr. Part No.2840/7 WH005
BrandAlpha Wire
TWD3,053.00
1 Reel of 30 Metre(s)
Reel(s)
0.03 mm² White MIL-W-16878 32 PTFE Chemicals, Oils, Solvents 14793 -60°C 200°C -60 → +200 °C 30.5m 0.56mm 250 V -
RS Stock No. 111-9559
Mfr. Part No.3050 GY005
BrandAlpha Wire
TWD496.00
1 Reel of 30 Metre(s)
Reel(s)
0.23 mm² Green/Yellow UL1007 24 AWG PVC Flame 7/0.20 mm -40°C +80°C -40 → +80 °C 30m 1.42mm 300 V -
RS Stock No. 878-8294
Mfr. Part No.2842/7 GR005
BrandAlpha Wire
TWD1,967.00
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² Green MIL-W-16878 28 PTFE Chemicals, Oils, Solvents 13332 -60°C 200°C -60 → +200 °C 30.5m 0.69mm 250 V -
RS Stock No. 878-8206
Mfr. Part No.2840/7 RD005
BrandAlpha Wire
TWD2,907.00
1 Reel of 30 Metre(s)
Reel(s)
0.03 mm² Red MIL-W-16878 32 PTFE Chemicals, Oils, Solvents 14793 -60°C 200°C -60 → +200 °C 30.5m 0.56mm 250 V -
RS Stock No. 878-8301
Mfr. Part No.2842/7 SL005
BrandAlpha Wire
TWD1,818.00
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² Grey MIL-W-16878 28 PTFE Chemicals, Oils, Solvents 13332 -60°C 200°C -60 → +200 °C 30.5m 0.69mm 250 V -
RS Stock No. 878-8187
Mfr. Part No.2840/7 BK005
BrandAlpha Wire
TWD3,205.00
1 Reel of 30 Metre(s)
Reel(s)
0.03 mm² Black MIL-W-16878 32 PTFE Chemicals, Oils, Solvents 14793 -60°C 200°C -60 → +200 °C 30.5m 0.56mm 250 V -
RS Stock No. 842-5306
Mfr. Part No.3051 BK001
BrandAlpha Wire
TWD5,875.00
1 Reel of 305 Metre(s)
Reel(s)
0.35 mm² Black UL1007 22 AWG PVC - 7/0.25 mm -40°C +105°C -40 → +105 °C 305m 1.57mm 300 V Flame Retardant
RS Stock No. 842-5309
Mfr. Part No.3051 BL001
BrandAlpha Wire
TWD5,585.00
1 Reel of 305 Metre(s)
Reel(s)
0.35 mm² Blue UL1007 22 AWG PVC - 7/0.25 mm -40°C +105°C -40 → +105 °C 305m 1.57mm 300 V Flame Retardant
RS Stock No. 878-8427
Mfr. Part No.2844/7 OR005
BrandAlpha Wire
TWD1,769.00
1 Reel of 30 Metre(s)
Reel(s)
0.23 mm² Orange MIL-W-16878 24 PTFE Chemicals, Oils, Solvents 11871 -60°C 200°C -60 → +200 °C 30.5m 0.91mm 250 V -
RS Stock No. 842-5312
Mfr. Part No.3051 GR001
BrandAlpha Wire
TWD5,585.00
1 Reel of 305 Metre(s)
Reel(s)
0.35 mm² Green UL1007 22 AWG PVC - 7/0.25 mm -40°C +105°C -40 → +105 °C 305m 1.57mm 300 V Flame Retardant
RS Stock No. 176-9817
Mfr. Part No.3050 GR005
BrandAlpha Wire
TWD1,239.00
1 Reel of 30 Metre(s)
Reel(s)
0.23 mm² Green UL1007 24 AWG PVC - 7/0.20 mm -40°C +105°C -40 → +105 °C 30m 1.42mm 300 V Flame Retardant
RS Stock No. 878-8313
Mfr. Part No.2842/7 WH005
BrandAlpha Wire
TWD1,029.00
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² White MIL-W-16878 28 PTFE Chemicals, Oils, Solvents 13332 -60°C 200°C -60 → +200 °C 30.5m 0.69mm 250 V -
RS Stock No. 124-3006
Mfr. Part No.3050 RD001
BrandAlpha Wire
TWD5,359.00
1 Reel of 304 Metre(s)
Reel(s)
0.23 mm² Red UL1007 24 AWG PVC - 7/0.20 mm -40°C +105°C -40 → +105 °C 305m 1.42mm 300 V Flame Retardant
RS Stock No. 878-8449
Mfr. Part No.2844/19 BK005
BrandAlpha Wire
TWD1,507.00
1 Reel of 30 Metre(s)
Reel(s)
0.24 mm² Black MIL-W-16878 24 PTFE Chemicals, Oils, Solvents 19/36 -60°C 200°C -60 → +200 °C 30.5m 0.91mm 250 V -
RS Stock No. 878-8225
Mfr. Part No.2841/7 BK005
BrandAlpha Wire
TWD3,511.00
1 Reel of 30 Metre(s)
Reel(s)
0.06 mm² Black MIL-W-16878 30 PTFE Chemicals, Oils, Solvents 14062 -60°C 200°C -60 → +200 °C 30.5m 0.61mm 250 V -
RS Stock No. 878-8430
Mfr. Part No.2844/7 YL005
BrandAlpha Wire
TWD3,128.00
1 Reel of 30 Metre(s)
Reel(s)
0.23 mm² Yellow MIL-W-16878 24 PTFE Chemicals, Oils, Solvents 11871 -60°C 200°C -60 → +200 °C 30.5m 0.91mm 250 V -
RS Stock No. 878-8317
Mfr. Part No.2842/7 YL005
BrandAlpha Wire
TWD932.00
1 Reel of 30 Metre(s)
Reel(s)
0.09 mm² Yellow MIL-W-16878 28 PTFE Chemicals, Oils, Solvents 13332 -60°C 200°C -60 → +200 °C 30.5m 0.69mm 250 V -
RS Stock No. 878-8272
Mfr. Part No.2841/1 VI005
BrandAlpha Wire
TWD3,780.00
1 Reel of 30 Metre(s)
Reel(s)
0.05 mm² Purple MIL-W-16878 30 PTFE Chemicals, Oils, Solvents 1/0.25 mm -60°C 200°C -60 → +200 °C 30.5m 0.56mm 250 V -
RS Stock No. 878-8238
Mfr. Part No.2841/7 RD005
BrandAlpha Wire
TWD1,202.00
1 Reel of 30 Metre(s)
Reel(s)
0.06 mm² Red MIL-W-16878 30 PTFE Chemicals, Oils, Solvents 14062 -60°C 200°C -60 → +200 °C 30.5m 0.61mm 250 V -
RS Stock No. 878-8228
Mfr. Part No.2841/7 BL005
BrandAlpha Wire
TWD1,090.00
1 Reel of 30 Metre(s)
Reel(s)
0.06 mm² Blue MIL-W-16878 30 PTFE Chemicals, Oils, Solvents 14062 -60°C 200°C -60 → +200 °C 30.5m 0.61mm 250 V -